4 Tips For The Preventive Maintenance Of The Conveyor Belt
Conveyor belts play a fundamental role in the performance and productivity of many industries (pharmaceuticals, construction, food, mining, petrochemicals...), and are also the basic pillars of the efficiency of warehouses and distribution centers.
The purpose of preventive maintenance is to ensure the efficient operation of the conveyor belt while minimizing or avoiding future failures. The regular inspection of the conveyor belt also has the characteristics of predictive maintenance. It uses the necessary technical means to enable us to predict possible future failures. Being able to detect possible failures is of great economic value to the company because it can assume that possible costs are greatly reduced.
A well-structured conveyor system has rollers and other components connected to the conveyor belt. The number of conveyor belts depends on the use and application of the system. The more advanced the system, the more conveyor belts. In order to be used effectively and prolong the service life, the conveyor belt should be well maintained.
All organizations strive to maintain normal production and create a safe working environment. Ensuring the best conveyor belt efficiency goes a long way to achieving these goals. Stagnant conveyor belt systems are costly and stressful, so keeping them running at all costs is critical.
In order to carry out the correct preventive maintenance of the conveyor belt, it is important to follow the following four basic principles:
The maintenance of the conveyor belt requires specific technical knowledge and must always be performed by qualified and experienced personnel, and all safety measures detailed in the specific maintenance agreement of the system must be followed.
At every production moment, maintenance must be programmed and adjusted according to the workload to minimize downtime and avoid possible productivity losses.
All components or mechanisms replaced during maintenance must be adjusted according to the technical data of the equipment they are working on. This not only ensures the correct operation of the conveyor belt, but also guarantees the safety of the operation.
Preventive maintenance requirements for conveyor belts:
Cleaning and lubricating of rolling elements
Conveyor belt adjustment
Replace damaged components
Check hydraulic or oil leaks, electrical connections, gaps...
Check the security and protection system
Detailed documentation of the repair work performed
Although the specific technical aspects of maintenance must be performed by professional technicians, some aspects of preventive maintenance must be performed by the person in charge of the equipment almost every day. These tasks are cleaning and lubricating as well as verifying safety systems and alarms. All the aspects requiring the replacement of conveyor belt components or disassembly of the structure must be carried out by professionals.
Considering the importance of the efficiency of conveyor belts in many industrial processes, warehouses, and distribution centers, the implementation and monitoring of preventive maintenance programs are critical to maintaining their productivity.
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